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> Alloys & Processing > Alloys (foundry) - Processing - Fibres (Fibraflex)

A amorphous
metallic fibre
for concrete and
mortar reinforcement...

The technology of
manufacturing
brings very outstanding
properties to the product...

Varied applica-
tions : dry-packed
concrete and mortars, precast concrete, repairing...

Click to get the names of the person(s) to be contacted in this activity

A web site is totally dedicated to FIBRAFLEX® : don't hesitate to browse !

What is FIBRAFLEX® ?

FIBRAFLEX is an amorphous metallic fibre which comes in the form of a metal strip 5 to 30 mm long, 1 to 1.6 mm wide and a few microns thick. Stemming from an advanced technology developed by the Research Centres of Saint-Gobain, the FIBRAFLEX fibres are produced and commercialized by Saint-Gobain Seva since the beginning of the 90's.

FIBRAFLEX, used by major industrial contractors, is used both in products where quality is primary concern (containers for radioactive waste, repairing mortars) or directly on building site. Under certain circumstances, they can replace a wire mesh.

  In 1 m³ of concrete, there
are 100,000 FIBRAFLEX
fibres !

1 fibre of 10 mg can lift off
a 10 kg weight.

Good metallurgical control is essential to produce FIBRAFLEX :

A specific molten alloy is placed in a crucible, the lower section of which is perforated and fitted with a capillary tube measuring just a few tenths of millimetres in diameter.

Manufacturing principle of FIBRAFLEX Logo of AFAQ Logo of FIBRAFLEX

Underneath the crucible, a water-cooled wheel with notches at regular intervals rotates at high speed.

The alloy falls onto this wheel and undergoes hyperquenching. The jet of metal is cut in each notch to form the FIBRAFLEX fibres. It is this unique patented process which gives FIBRAFLEX its exceptional properties.

Saint-Gobain Seva is the first manufacturer of amorphous metallic fibres on a world scale.

FIBRAFLEX is ISO 9001 certified. A range of quality controls is performed on every production.

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Qualities & performances

The technology of manufacturing brings very outstanding properties to FIBRAFLEX :

It is flexible what means it can be easily incorporated in concrete which can then be poured, pumped or sprayed without any problem, and be used in standard equipment without any risks of choking up or damage.

FIBRAFLEX is highly flexible

It is fine (approx. 20 µ thick, i.e. less than the diameter of a hair) what makes it more effective because the finer the fibre, the more dense and effective the reinforcement. They are up to 1.1 million fibres (5 mm fibres) per kilo.

FIBRAFLEX is highly flexible

Sections of concrete exposed to salt mist at 35° C

Tests of corrosion
Test of corrosion : exposition to salt mist Test of corrosion : exposition to salt mist

When concrete reinforced with...

Concrete reinforced with FIBRAFLEX under a microscope Concrete reinforced with FIBRAFLEX under a microscope

Fibraflex is X-rayed, the fibres are everywhere !

Test of corrosion in acid FIBRAFLEX is highly fine

Appearance after 24
hours in acid

It is strong : 1,400 MPa tensile strength ; combined with its fineness, it adheres to the cement matrix, does not slide and resists until rupture. This characteristic allows it to be very effective at limiting the appearance of microcracks.

It is corrosion-resistant, even in extreme circumstances (seawater, road grit, acids or alkalis...). This high resistance to corrosion is due to the hyperquenching together with the presence of chromium in the alloy. The fibre is non-oxidising “in its mass” and not just on the surface ; even after a number of years, no rust appears on the surface of the concrete. Besides FIBRAFLEX retains its mechanical properties.

It is not a hazardous product ; the only safety measure relates to the wearing of gloves (optional) to handle the fibres. It can be used in contact with water intented for human consumption (a positive advice was given by AFSSA —French Food Safety Agency—).

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Fields of application

Dry-packed concrete (to be sprayed or poured)

Dry-packed concrete or mortars for repair works

They can be poured or sprayed
(using dry or wet method).

Sealing mortars

Sealing mortar

These mortars are particularly used for municipal castings.

Prefabricated concrete components

For instance, SOGEFIBRE manufactures containers for radioactive waste with FIBRAFLEX.

Prefabricated concrete components
Industrial floors

Industrial floors

and among other things : screeds for underfloor heating.

There are 6 different sizes of FIBRAFLEX fibres : 30 x 1.6 mm - 20 x 1.6 mm - 20 x 1 mm - 15 x 1 mm - 10 x 1 mm - 5 x 1 mm. Some of them are recommended for the applications above mentioned but thanks to the range of sizes, all new applications can be implemented.

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SAINT-GOBAIN SEVA - 43 Rue du Pont de Fer - BP 176 - 71105 CHALON-SUR-SAÔNE CEDEX - France
Tel. +33 (0)3 85 47 25 00 - Fax +33 (0)3 85 47 25 99